Master Black Belt in Lean – CBBL – 2nd Level

DURATION

5 days +
2 individual webinar sessions

UPCOMING COURSES

25 November 2023

PRICING

3950 CHF + VAT

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Courses and Master's

Master Black Belt in Lean – CBBL – 2nd Level

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This Executive Masters Course communicates specific Lean Black Belt knowledge from the International Independent Board for Lean Certification (www.iiblc.org) Book of Knowledge.

The course is structured across 5 days concluding with the final project.

The course is divided into:

  1. a) a first theoretical phase  to prepare candidates for the theory exam: this phase ends with a simulated exam prior to the IIBLC® BB theory examination.
  1. b) a second, practical, phase dedicated to the project to obtain the prestigious IIBLC® CGBL, Certified Black Belt in Lean certification. This phase offers an opportunity to all participants to get their projects underway; this is followed by two individual sessions to check project progress.

 

The course objectives are:

  • to transfer knowledge of Lean strategy tools and techniques
  • to provide the knowledge required to move from a "Current state" to a "Future state" of improvement projects in different production and service environments
  • to provide a practical approach to successful Lean implementation by managing the necessary cultural and organisational changes
  • to accelerate the learning and acquisition of Project Leader skills by examining and discussing a specific project proposed by the participant, and accompanying the project to implementation
  • to prepare candidates for passing the IIBLC® Lean Black Belt (CBBL) exam, which includes both a theoretical and a project element.

 

Request the IIBLC® Book of Knowledge (BOK) Green Belt, Black Belt and Champion for 36 euros (including VAT and shipping).

 

Advance also offers In-house training programmes upon request.

  • Teaching plan

    The study plan comprises the course structure and the programme specification. The course is divided into 5 training days.

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    MASTER STRUCTURE

    The course includes:

    • a classroom training phase with certified instructors.
    • an individual study phase with remote support from instructors
    • a simulation of the classroom exam, with discussion of the results

    In addition to learning theoretical concepts, practical exercises will be conducted during the course to allow immediate verification and application of the Lean concepts elaborated in the classroom.

    The examination and discussion of the project are conducted with a Senior Lean Manager: this ensures an extremely practical and result-oriented approach for this course.

    Teaching is in English.



    DETAILED PROGRAMME



    1. Recap Value Stream Mapping

    2. Manufacturing


    • The 8 Steps
    • Mixed Model Value Streams
    • Product Families
    • Pacemaker
    • Flow
    • Pitch and Scheduling

    3. Office/service

    • Muda in the office
    • Inventory types
    • Speed/Cost/Quality Interaction
    • The 6 steps
    • Changing Demand

    4. Resource & Development (R&D) innovation

    • Product Development Essentials
    • What makes the Development process different
    • Lean Product development tools and principles
    • Rapid Project execution

    5. Healthcare

    • Muda in Hospitals
    • VSM "families”
    • Standardised Work
    • Visual management
    • 5S
    • Kanban
    • Error prevention
    • Creating flow
    • Design

    6. Total Productive Manufacturing (TPM)

    • Basics
    • Pillars of TPM
    • Eliminate losses
    • Preventive Maintenance
    • Process Quality Management
    • Management of new equipment
    • Office TPM
    • Education and Training
    • Safety and Environmental Management

    7. Project Management

    • Project Charter
    • Schedule Development
    • Cost Management
    • Risk Management
    • Progress Reporting
    • Project Closing
    • Organizational Process Assets

    8. Complementary techniques

    • Additional Six Sigma Principles and Tools
    • Process Mapping
    • Theory of Constraints
    • Kaizen Events

    9. Change and sustainability

    • Individual Level
    • Group Level
    • Organisational Level

    10. Project deliveries
    Initiation, follow-up and final presentation of the participant's project

  • Who is the course aimed at

     The course targets the following professional figures:

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    • Plant Managers
    • Representatives and staff in the areas of Production, Supply Chain, Quality, Purchasing and Organisation in the Industrial and Services sectors;
    • Future Lean transformation team Leaders with Black Belt competence
    • Companies wishing to implement Lean, and to train Project Leaders via a structured and up-to-date course
    • Operations Consultants
    • Production and Process Engineers


    PREREQUISITES

    Candidates must be Green Belt IIBLC® certified to take the Black Belt examination.

     

  • Pricing and enrolment

    Participation fees vary depending on when you subscribe. Don’t miss out on the benefits we offer!

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    ENROLMENT FEE

    3950 CHF + VAT

     

    Note:

    The fee includes registration for the Lean Black Belt exam.
     
    For registrations received 45 days before the start date of the course, it is foreseen a 5% rebate on the enrolment fee.

     

    Additional fees on request:

    Coaching: 1300 CHF + VAT/day

     

    The course requires a minimum of 6 participants for the activation. Seats are limited in order to allow optimal interaction between participants and instructors.

    To enrol, send the registration form with the receipt of the bank transfer or a purchase order to the following Email: info@advanceschool.ch